플렉시블 히터 제조 능력
리지드 PCB 제조 사양
플렉시블 PCB 제조 사양
PCBA 제조 사양
스텐실 제조 능력
PCB 레이아웃 제조 능력
PI
실리콘
Category | Feature | Capability | Description |
|---|
Material & Stack-up | Heater Structure | Single-layer structure | Single-layer heating circuit, suitable for most applications. |
Material Type | Stainless steel / Copper (Brass) / FeCrAl | Laminated onto PI (Polyimide) substrates; available in 30μm / 50μm thickness. | |
PI SubstrateTemperature Resistance | -70℃ ~ 200℃; -40 ~ 300℃ (High-temperature resistant PI film) | Suitable for most medium-to-high temperature applications. | |
Dimensions & Thickness | Finished Product Size Range | Max 1200 mm × 490 mm
Min 10 mm × 10 mm
Tolerance is within ±0.5mm to ±1.0mm | Standard size is 590 mm × 490 mm; custom sizes supported up to 1200 mm × 490 mm.
Tolerance is within ±0.5mm to ±1.0mm. |
Substrate Thickness Tolerance | ±0.05 mm (limit ±0.03 mm) | Tolerance range for total material thickness measurement. | |
Circuit Processing | Etching Method | Dry film + LDI imaging / Laser etching | Laser etching suitable for alloy materials; high efficiency and precision. |
Min. track width and spacing | 0.25 mm | PI heater supports a minimum line width and spacing of 0.25 mm, ensuring circuit accuracy and reliability. | |
Min. pad size | 2 mm × 2 mm | Pad opening size should match the trace width and is intended for lead wire soldering. | |
Min. Track to outline clearance | 1mm | Prevents damage to traces during laser or die-cut processing and ensures edge strength. | |
Min. Pad to outline clearance | 1mm | Ensures mechanical strength of solder pads and prevents pad lifting near the edge. | |
Min. Hole to outline clearance | 1mm | Prevents insufficient edge strength after drilling and avoids tearing or deformation. | |
Min. Pad to track clearance | 1mm | Avoids thermal damage or short circuits during soldering or high-temperature operation. | |
Min. Pad to pad clearance | 1mm | Prevents solder bridging and improves soldering and electrical reliability. | |
Resistance Testing | Flying probe / Precision instrument full test | Ensures precision and reliability of the circuit. | |
Resistance Tolerance | ±5% | Resistance values are controlled within ±5% to ensure consistent heat output. | |
Finished Features | Hole Size Range | ≥Φ1 mm | Formed by laser or die-cutting; hole diameter tolerance is ±0.05 mm. |
Diameter Tolerance | ±0.05 mm | Recommended to keep openings at least 0.5 mm away from circuit traces. | |
Cover Layer Lamination | Laser alignment + automatic lamination | Supports window area defined in customer files. | |
Outline Cutting | Laser cutting / Die-cutting | Edge clearance ≥0.3 mm; tolerance ±0.1 mm (high-precision ±0.05 mm). | |
Wire Soldering / Glue Dispensing | Manual / Laser soldering
Automatic / Manual gluing | Supports precise automated processing. | |
3M Adhesive (Normal) | 3M9448A / 468 / 55236 | Operating temperature -40℃ ~ 160℃. | |
High-temp Adhesive | 3M9077 / Tesa 8853 | Long-term 200℃, short-term up to 240℃. | |
Wire Harness | Standard Wire | Teflon / Silicone wire | Currently only the default wire type is supported.Customer selection, JLC Parts sourcing, or Consign Parts will be supported in the future. |
Panelization | Panel Size | 250 mm × 350 mm / 250 mm × 500 mm | Supports customized panel sizes. |
Spacing & Break Tabs | 2 mm spacing /0.5–0.8 mm break tabs | Convenient for splitting and reducing defects. | |
Panel Soldering / Component Mounting | Per customer requirements | Supports wire attachment and component mounting. | |
Design Files & Guidelines | File Formats | CAD / Gerber / PDF | CAD format recommended; include pad, resistance, and trace direction. |
Power & Dimension Parameters | Provide resistance, voltage, power,target temperature | Converted into standard design drawings using calculation formulas. |
플렉시블 히터 FAQ
실리콘 히터와 PI 히터의 차이점은 무엇입니까?
실리콘은 내구성, 유연성이 더 뛰어나며 실외 또는 가혹한 환경에 적합합니다. PI(폴리이미드) 히터는 얇은 폴리이미드 필름을 사용하며 소형이면서 가볍고 정밀한 온도 제어가 필요한 용도에 적합합니다.
실리콘 히터는 일반적으로 기계적 강도가 더 높고, PI 히터는 두께 제어와 반응 속도가 더 우수합니다.
설계 파일 없이 주문이 가능합니까?
JLC 플렉시블 히터의 저항 공차는 어느 정도입니까?
JLC 플렉시블 히터 납땜에 일반적으로 사용되는 전선은 무엇입니까?
서모스탯, NTC, 커스텀 단자의 납땜을 지원합니까?
권장 전력 밀도 범위가 있습니까? 너무 높으면 어떻게 됩니까?
